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01/07/2008, 10:51 AM

Alfa Romeo News

Fiat and Alfa Romeo set to debut camless engine technology

The Fiat 500 and Alfa Romeo Junior could be the first vehicles to roll of the production floor without a cam or camshaft under the hood, a new report finds. Instead, both vehicles are expected to use camless valve actuation system that replaces a traditional cam setup. The technology would hit the road in 2009 for the Fiat 500 and later this year for the Junior.

The camless technology — which has been in us in Formula One cars for years — has several advantages over a traditional cam setup. According to Automotive News, the news system allows for lean-burn operation and individual cylinder shutdown for fuel saving. As a result, fuel consumption and emissions can be improved by 20%, all while increasing the engine’s performance. The technology also eliminates the weight and frictional losses of rotating camshafts and cams.

Fiat is also believed to be developing its camless technology — dubbed Multiair — for diesel engines. “Fiat is going all out for these technologies,” Global Insight’s Andrew Close told Automotive News. “This is a way of getting diesels to meet Euro 6 without going to selective catalyst reduction. It’s probably cheaper than SCR or NOx traps.”

Until recently, the camless systems wasn’t seen as viable due to packaging issues. However, new development has seen the size of the devices shrink.

At least three different suppliers are currently working on the technology: Valeo, Lotus Engineering and Jacobs Vehicle Systems of Connecticut. Outside of the Fiat 500 and Alfa Romeo Junior, the first uses of the camless technology are expected to be in heavy commercial diesel engines.

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01/07, 11:07 AM

posted by:

corvette

20% just from that should help a lot.

01/07, 11:14 AM

posted by:

planet_drive

Sounds like a great idea and they should invest heavily in this technology because it sounds like the new future in cumbustion engines. I’m just surprised Fiat is the first one to do this and not Toyota or Honda or Mercedes.

01/07, 11:31 AM

posted by:

meanpants555

It’s impressive that Lotus Engineering can keep up with a giant like Fiat.

01/07, 11:36 AM

posted by:

global_lightning

This has been the Holy Grail of gasoline engines since the first Otto design. This would lead to a huge improvement in power, fuel economy, and emissions. All the other technologies (VTEC, VANOS, VVTi, etc…) are just tinkering around the edges.

01/07, 11:42 AM

posted by:

Brendino

So are any of the Big 6 in America working on this?

01/07, 11:46 AM

posted by:

roger426

Yeah GM has worked on this, and I thought Eaton corporation had a paten pending…but apparently not.

01/07, 12:01 PM

posted by:

jamaicandude

The ‘03 6.0 liter Powerstroke Ford motor used something similar, developed by Navistar. From what I’ve heard, they’re not very reliable. They switched back to conventional cams after about 3 years. I’m all for technology, but this seems like so many things to go wrong. Solenoids wear out and fail… what if a fuse blows? It might be viable in a few years, and the technology does hold some promise but I’m not so sure it’s ready for prime time yet.

01/07, 12:02 PM

posted by:

CA36GTP

I’d love to see the in-depth details on this system. Sounds revolutionary.

01/07, 12:06 PM

posted by:

johnnycanuck

I have watched F1 for years and this is the first I’ve heard of this technology. No wonder they can spin those lumps at close to 20,000 rpm.

01/07, 12:51 PM

posted by:

jamaicandude

Yeah. I always knew they used it in F1, but I still can’t see it on the street for now. F1 engines only have to last a few race weekends, idle at speeds higher than most street cars redline and don’t have to worry about driveability issues. When you think about it, cam lobes are carefully ground to control velocity variable to engine speed. They need to do this smoothly, and at low engine speeds as well, opening as well as closing and not slamming into the valve seats. F1 cars never see very low rpms. And @ an engine speed of let’s say 8000 rpm, you’re looking at probably around 4000 actuations per second. I just don’t see electromagnetic solenoids lasting very long, or being very streetable just yet. It would be great if they could prove me wrong though. I’m hoping they do. On paper it seems very efficient.

01/07, 1:08 PM

posted by:

hfry

SWEEt…..

01/07, 1:08 PM

posted by:

johnnycanuck

Good stuff jdude. Still, nice to know some forms of racing (NASCAR slag) are having technology trickle down to the mortal world.

01/07, 1:51 PM

posted by:

Commodore

That should be useful for automakers like Toyoda that seem to be unable to make cars with camshafts that don’t snap (see Tundra)

01/07, 2:20 PM

posted by:

kansei

“could be the first vehicles to roll of the production floor without a cam or camshaft under the hood”

UMMMMMMM wankel/renesis rotary anyone? It’s been done for many decades. No need for solenoids that may not be reliable, and no need for cam complexity.

Granted they’re not perfect but piston engines also have their drawbacks.

01/07, 2:44 PM

posted by:

Z06ified

Not to mention any of the 2-stroke gasoline and 2-stroke diesel vehicles that have been produced over the years (not many, but they have been produced, and they didn’t have any cams or valves). Same for any electric car produced.

I think the editor was a little too quick to type up that statement without thinking if it was true first.

01/07, 2:59 PM

posted by:

SwerveEarly

What the hell? Anyone know anything technically about this? I have heard that F1 uses camless and its servo actuated but thats all I have been able too find out about this technology.

01/07, 3:07 PM

posted by:

LP640

20% will be a HUGE difference especially in the 500

01/07, 4:40 PM

posted by:

autonut

Even if hype subsides and we find that it is 10-15% in addition to greater reliability (less moving parts) it is great move forward. I am sure FIAT will use it on diesel engine as well and 35 mpg for midsize car becomes a cinch by 2012.
In short in camless engine valves are operated by electrical actuators. Hence the fuel savings since there are less parasitic losses on shaft(s). Valves are of overhead type.

01/07, 8:19 PM

posted by:

Veda

Anything to break away from the conventional engine design is welcome.

01/07, 8:45 PM

posted by:

deutschetouring1337

Well Renault was the first back in 02-03 and I’m suprised it didnt make it into any motorsport publications even then.

01/07, 9:07 PM

posted by:

JSP

I think F1 only uses pneumatic system to replace the springs for closing the valves. Valve opening is still done by camshafts. http://www.pureluckdesign.com/ferrari/f1engine/valvesystem1.jpg

01/07, 9:44 PM

posted by:

autonut

Renault cars not sold in civilized world, but they popular in Romania (birthplace of Borat movie).

01/07, 9:59 PM

posted by:

jonmiles

Sick technology. Awesome to think that this could hit the consumer market

01/07, 10:00 PM

posted by:

jonmiles

kansei - rotarys might make a lot of power for thier size, but they definately are not fuel efficient in any way shape or form

01/07, 10:30 PM

posted by:

Blakkarr

I have always said that Rotary engines need more research unfortunately, no one besides Mazda is dedicating any meaningful time and resource to that end. But i would think that someone could make a Rotary engine that was very efficient, though maybe not MAZDA, if you gave them time and resource to do it.

The main problem is the engines overall simplicity. There is nothing to really adjust dynamically for best efficiency and effect. So something more involved would be needed. An actual valve train, one could use the Camless Technology to avoid any needless complexity, would be a good start. Actually this would fix a lot of the Rotary engines problems with emissions, efficiency, and power. Durability, I still think would need to addressed with materials.

Anyway, this sounds cool and could make tuning and modding an engine fun again. Not to mention make for a more responsive, conceivably durable, engine. Dirt cheap and easy to install, once you figure the engine control system.

But you know DETROIT will be the last ones on the block to use it. The first being the C7 CORVETTE (maybe).

01/07, 10:46 PM

posted by:

global_lightning

Blakkar,
You’ll pry my pushrods from my cold, dead hands. :0

01/08, 7:49 AM

posted by:

V2

Italian engineering and cars just gets better and better…..take note US and learn. Italians…..gotta love em’

01/08, 12:51 PM

posted by:

Get Real

Love that quality too.

Between Fiat and Alfa I see a lot of waranty work on what will be very complex electronics.

01/08, 1:21 PM

posted by:

Blakkarr

Global_lightning,

Actually the technology uses electromagnets instead of a cam shaft to articulate the valve rods. They generally work faster and require far less lubricant to function. It would be a vast improvement over the current technology. It is probably to first real improvement that makes sense to the ICE in quite a long time.

01/10, 9:20 AM

posted by:

Ulpian

First of all, there will be fewer moving parts in this head, and so less to go wrong.
Secondly, Fiat has been refining the technology for years now and has never launched a new engine that was not reliable.
Moreover, as far as Fiat’s technology is concerned, it was Fiat that invented and, on the Alfa 159, introduced the modern common rail diesel engine, now copied by everyone.

Fiat intends to keep the new Multiair technology to itself for a while and not sell its engines to other manufacturers, like GM for example, as it presently does with its diesel engines.

But possibly the greatest advantage of these new engines is the fact that, as well as improving performance and cutting consumption, they cut CO2 emissions by 50%.

 
 
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