Ford isn’t quite putting all of its eggs in one basket with the Fusion, but it sure is coming close. The midsize sedan that the automaker hopes will keep it afloat in the long-term offers an unprecedented choice of four powertrain options – a huge range of available engines for a volume model. The most technologically advanced of which is the Fusion Hybrid, which was recently certified at 41 mpg in the city, according to the EPA.
With the lofty expectations of greater than 40 mpg around town in consumer use, the Fusion Hybrid is poised to be the first hybrid to truly bring high levels of efficiency into the workaday sedan market.
Sure, the Toyota Prius is a hot seller, but it’s an emotionally charged vehicle (no pun intended) that forces some sacrifices as a daily driver. The Fusion Hybrid, however, is a no-comprimises, high-efficiency sedan that looks and feels just like its gas-only brothers.
Did Ford succeed? Read on.
What is it?
Ford redesigned the Fusion for 2010 – take a look at our recent full-line review. The Fusion Hybrid is the regular lineup’s frugal brother, powered by a gasoline/electric hybrid powertrain and a continuously variable automatic transmission.
Rather than go down the mild hybrid route like General Motors did with the Chevy Malibu Hybrid, Ford attempted to maximize mainstream efficiency. The Fusion Hybrid features few aero-enhancing and eye-catching add-ons, but it promises 41 mpg around town – as verified by the EPA’s watchdogs.
The Fusion Hybrid is mechanically identical to the Mercury Milan Hybrid. We also recently reviewed all three gas-only powertrains in the standard ‘10 Fusion.
What’s it up against?
Fusion guns straight at the Toyota Camry Hybrid, but we’d also expect some green car shopping against the Nissan Altima Hybrid, Chevy Malibu Hybrid and the Saturn Aura Hybrid.
Given its no-compromises comfort and practicality, Ford sure hopes some Toyota Priuses (Prii?)(will wind up on Ford dealer used car lots.
Any breakthroughs?
The Fusion Hybrid achieves its high in-town fuel economy thanks to a 106-horsepower permanent magnet AC synchronous motor that can motor the Fusion up to 47 miles per hour without deferring to the traditional gas-drinking 156-horse 2.5-liter Atkinson cycle four-cylinder.
Inside, Ford is heavily touting the Fusion’s SmartGuage cluster, an LCD gauge cluster designed to help drivers be more informed – and to drive more efficiently.
How does it look?
With the exception of unique wheels, hybrid badges and an aero-enhanced molding around each fog lamp, the Fusion Hybrid looks and feels exactly like its gas-only siblings. That’s pretty bold in today’s world of hybrids with unique bodykits and stickers designed to cheat aerodynamics – and attract attention.
The ‘10 Fusion is a tasteful update of its predecessor and it features the best integration of Ford’s’ three-bar corporate grille we’ve seen yet. Early adaptations, particularly the first-generation Fusion, never sat well with us. Ford’s designers have had time to smooth out the details and better integrate the style and it shows.
Hybrid-specific wheels not only look pretty good, they help to reduce drag. Interestingly, Ford chose not to specify low rolling resistance tires for the Fusion Hybrid. Not only does this help keep the initial purchase price down, it means that buyers won’t have to seek out special tires when it comes time for replacement in order to keep with the original equipment specifications.
And inside?
Again, Fusion Hybrid deviates little from the rest of the lineup. That means it gets the same tasteful interior covered in high-quality plastics throughout – a real improvement over the previous generation.
There are still a handful of low-buck bits that we would have changed – namely the dash-top-mounted storage bin and the center console plastic, but overall Ford has done an admirable job of imitating Volkswagen materials and switchgear quality with a homegrown design.
Ford’s SmartGuage system makes its debut in the Fusion Hybrid, though the automaker says it’ll make it into future hybrids, as well.
Essentially a pair of wide, high-resolution LCD displays flanking a centrally-mounted speedometer, SmartGuage allows drivers to tailor the amount of information they want displayed, ranging from just basic fuel level and battery charge all the way up to a detailed display that shows where power is being distributed down to the draw from accessories. The menuing system is elaborate but fairly simple to operate. We wouldn’t recommend playing with it while moving since the fonts are small.
On the right screen, the system features Ford’s EcoGuide, a whimsical tutorial designed to help Fusion operators drive more efficiently. As you continue driving, you “build” a forest of leaves – the more leaves, the more efficiently you’re driving. We’ll admit we were skeptical of the system when Ford first unveiled it, but after using it during a brief drive at the vehicle’s media launch, we found ourselves trying to build the biggest forest we could. Al Gore would love it.
(Our test cars provided by Ford had the passenger airbags disabled pending final programming, hence the airbag lights).
We recommended that the virtual forest be season-themed: Snow-covered leaves in the winter and multi-color foliage in the fall.
But does it go?
We couldn’t quite hit 47 miles per hour in just electric mode, but we came very close. Ford set up an urban route for journalists and, with Ford’s Hybrid Applications Manager, Gil Portalatin riding shotgun, this author was able to achieve an impressive 42.9 mpg over a 40 mile route.
Granted, that was babying the throttle, driving with the air conditioning and accessories off and relying heavily on the Fusion Hybrid’s regenerative breaking to charge the battery. Unlike some hybrids, the Fusion’s brakes are easy to modulate and have a natural feel, despite the generation system.
In more normal driving, we were able to achieve upper-30s in urban driving – but that included a couple of gas-guzzling throttle applications to truly test out the Fusion Hybrid’s capabilities.
From all speeds, the Fusion Hybrid accelerates fairly briskly. Its two engines combine for a total of 191 horsepower, more than enough to move the 3,720 lb. sedan without any struggle. The CVT is not intrusive and seemed to keep power on tap at all times without heavy revving of the motor like some CVTs we’ve experienced will do.
Fusion Hybrid features a 275 volt sealed Ni-MH battery mounted behind the rear seats (which don’t fold).
We noticed only the slightest thump from the powertrain when the gasoline engine would cut in or out – less than we’ve experienced in the Toyota Prius or Ford’s Escape hybrid. We also applauded the reduction of the high-pitched electric engine whir that plagued previous generations of the Escape.
The Fusion Hybrid features the same electric power steering that Ford has installed in every version of the Fusion bar the performance-oriented 3.5-liter Sport model. It provides similarly reasonable feel that combines with a taut suspension and stiff chassis to give the Fusion better-than-average handling. Suspension upgrades for 2010 have given all Fusions, including the Hybrid, a composed and upscale ride befitting a much more expensive sedan that is unparalleled in this segment.
Why You Would Buy It:
You’re looking for maximum efficiency without the stigma or compromises of the Toyota Prius.
Why You Wouldn’t:
You think $1.50-a-gallon is here to stay.
Leftlane’s bottom line
The Fusion Hybrid is an ideal marketing tool for Ford’s impending financial recovery. A product-led renaissance needs a halo vehicle for its mainstream lineup and Fusion Hybrid delivers – especially based on the numbers. To be able to market a vehicle capable of greater than 40 mpg in the city driving most urban and suburban drivers experience on a daily basis must be a dream come true for Ford’s marketing team. Fortunately, the hybrid powertrain is wrapped in a pretty darn good sedan that might have you second-guessing its blue-oval badge.
2009 Ford Fusion Hybrid base price, $27,270.
Words and photos by Andrew Ganz.



12/23, 5:16 PM
posted by:
LeftLaneVy
don’t like tail lights
front looks unique and nice
great mileage!
12/23, 5:31 PM
posted by:
howsmydriving
This car has exceeded my expectations. Maybe old Henry Ford can now roll face upwards in his grave.
12/23, 5:36 PM
posted by:
idrinorbarsaku
i like it
12/23, 6:07 PM
posted by:
Gundy
Win-win. And under $30k. That’s where the Volt needs to be to be truly ground-breaking. It sure would be nice to have a stick option though. A 5 or 6-speed would be great. IS there a hybrid that’s available with a manual transmission? The old Honda Insight had one, but I can’t think of one since that where the 5-speed was an option.
12/23, 6:19 PM
posted by:
Spingood Tanoya
Now make a station wagon version and start getting people out of their SUVs.
12/23, 6:21 PM
posted by:
JakeK66
No there isn’t one, and most use CVT’s too.
12/23, 7:44 PM
posted by:
jayjc08
Did you know the Insight’s emissions were ranked lower with the manual because the gearbox brought the emissions up (mpg difference wasn’t large)? Weird, huh.
12/23, 7:51 PM
posted by:
illwill
Ford needs to market the hell out of this and fast!
12/23, 8:17 PM
posted by:
Borat
Guys, since you love this car please buy it! There is enough of my taxes heading towards GM and ChryCo, I will sleep better knowing that you driving cars you love and my tax dollars avoid FoMoCo!
12/23, 9:34 PM
posted by:
DrFill
A Ford worthy of praise and pride?
Whudda thunk it?
DrFill
12/23, 9:59 PM
posted by:
Vosotros
The first generation Civic Hybrid offered a choice of CVT or five speed…
Great review. Interesting car.
12/23, 10:00 PM
posted by:
Vosotros
Five speed manual, that is.
12/23, 10:07 PM
posted by:
johnnycanuck
Borat, if I didn’t know you better I’d almost be willing to believe you have unresolved issues when it comes to the bailout.
This is a great effort from Ford. If this new Fusion- the entire range- doesn’t seriously challenge the Accord and Camry then I’m not sure what anyone in Detroit can do to turn the tide.
12/23, 10:36 PM
posted by:
tyler_is_aero_tt
This car is absolutely stunning.
12/23, 11:32 PM
posted by:
elviososa
i don’t like the tail also.
12/24, 12:07 AM
posted by:
A4
what a smart looking and amazing car, especially next to the crapry. a little pricey, but i think its manageable for those who really want it.
12/24, 12:10 AM
posted by:
A4
and yeah JakeK… the Civic hybrid was available with a 5-speed manual, my father has one and its a snoozefest, i drove it to montreal from the tristate area and must have depleted the poor battery 20 times.
12/24, 12:24 AM
posted by:
Jax
$27K is kind of pricey when you can get a base Fusion for around $20K.
I hope it’s well equipped standard. At $1.50 a gallon, it will take decades to make that money back in gas savings.
Does it it have a tiny trunk because of the battery like the Altima Hybid and do the rear seats fold down for long items?
12/24, 1:22 AM
posted by:
Bankruptcy2009
Well it sounds to be a Hit for Ford especially if Gas starts to rise again. And like the Sun the rises in the east and sets in the West it certainly Will soon enough my friends
12/24, 9:45 AM
posted by:
sj79
no hybrid makes economic sense when gas is $1.60 so dont pick on the Fusion. The camry hybrid is abotu $6k more than a gas only camry although that doesnt take equipment levels into account. The real gap is smaller than that. I’m sure the Fusion Hybrid isnt as stripped down as a base model Fusion so the real price difference wont be $7k.
12/24, 10:54 AM
posted by:
jayjc08
Jax- The rear seats do not fold down, and the trunk still offers 12 cubic feet of space, compared to the Camry hybrids 10.6. To put it into better perspective, the regular Camry has 15 cubic feet of trunk space, and the regular Fusion has 15.8 cubic feet.
12/24, 11:45 AM
posted by:
Bubs Solo
Borat I hope that you are on the Wall Street Blogs Bitching about the 43 times more your tax dollar goes to the Citi Financials Freddies and Fannies vs GM and Chrysler.
12/24, 12:36 PM
posted by:
Bankruptcy2009
I say this is the Current Fusion gets 140,000 copies a year then this should be good for at least 300,000 copies with the vast array of powerplants to choose from plus the Hybrid option
12/24, 12:39 PM
posted by:
Bankruptcy2009
I don’t want to speculate too much but the New Ford Fusion could go much higher like above 400,000 units a year. Along with the New Verve/Fiesta for sure. Since the current lackluster Focus gets almost 200,000 copies a year the new Fiesta should blow that away by at least double!
12/24, 1:21 PM
posted by:
jackjimturkey
I’d rather have a traditionally powered Mazda6, but i applaud the effort.
12/24, 1:27 PM
posted by:
Jax
Too bad about the rear seat not folding down.
The Camry trunk is smaller with the seats up, but it has a split folding rear seat and one of the sides has a reasonably wide opening. This will allow the camry hybrid to carry long objects and makes the Camry Hybrid a more practical car for every day use than the Fusion hybrid.
Ford should have updated the exterior sides and especially the interior a lot more so it isn’t so obvious the “new” 2010 Fusion is a warmed over version of the Fusion from the last several years with new end caps slapped on.
12/24, 1:31 PM
posted by:
sj79
Ford probably cant build more than 200k-250k Fusions in a year. The camry and accord are amongst the few vehicles that can be produced to the tune of 400k a year.
12/24, 4:09 PM
posted by:
Andrew
Jax,
The interior design is an obvious evolution of the ‘09, but the materials aren’t. Ford paid attention to surfaces in the ‘10. As I said, there are some cheap touches, but overall it’s no comparison to its predecessor.
12/25, 6:29 AM
posted by:
Napaj50
Looks like a beautiful fuel efficient machine…wish I could have waited until the Spring to replace my 2006 Freestyle which delivered 21-22 mpg combined fuel economy. Looks like Alan Mulally is leading Ford into the 21st century.
12/25, 3:42 PM
posted by:
Bankruptcy2009
It is essentially the same car platform. And as the say if it ain’t broke don’t fix it. It makes no sense to redo the frame just to change it. I should say platform since everything today is Unibody Construction.
sj79 Ford has demonstrated in the past of producing more than 400,000 units a year with the Taurus when it was number one. ok But I would say any new model coming out the first year won’t be its highest in terms of productive capacity, because the market must see for itself whether this is a keeper or not.
I think the 41 City /36 Hwy MPG is an excellent selling point. The Fusion was a very good car when it came out. I drove one with the 6 speed transmission and its nice.
I will get a close up of this car either at the Chicago or Milwaukee Autoshow next month if I get a day off to be there
12/26, 12:01 PM
posted by:
Borat
“And Ford Motors, by God, Ford Motors is working on a brand new car called the Fusion. It’s a hybrid and runs on a combination of gas and bailout money. – David Letterman
12/26, 1:42 PM
posted by:
Sabon
“Sure, the Toyota Prius is a hot seller, but it’s an emotionally charged vehicle (no pun intended) that forces some sacrifices as a daily driver. The Fusion Hybrid, however, is a no-comprimises, high-efficiency sedan that looks and feels just like its gas-only brothers.”
Uh, I own both a 2003 Jeep Grand Cherokee with a 4.7 liter V8 and a 2007 Prius Hybrid.
Sure the Prius doesn’t have the power of a V8 but exactly what did his statement mean? The Fusion isn’t going to act like it has a V8 either and I drive very normally when I drive my Prius and get 48 mpg on average since Dec 2006.
Is his thing that the Fusion will beat a Prius in a drag race? Is that what this is about? How lame!
I didn’t buy my Prius to race and everyone that has gotten in my Prius and taken a ride or driven it is surprised at how well it performs.
12/27, 4:26 PM
posted by:
Dangerous1
I think Ford has a winner here. Affordable, attractive and great mileage for when gasoline settles back to $2.75 a gallon. Ford’s quality has improved considerably so good luck Ford! If the banks use their bailout money like they’re supposed to (issuing loans to people) then profitability will return.